Product Build

Prototyping is one of the most critical stages of the product development process. At this stage, it is tested how the design will perform in the real world and necessary improvements are made. Our company uses fast and precise production techniques in the prototyping process, ensuring that your designs become concrete. We offer a variety of prototype production methods such as 3D printing, CNC machining, injection molding and casting. It is of great importance for prototype production, design verification, functional testing and optimization of production processes. Thanks to our rapid prototyping techniques, the product development process is accelerated and time to market is shortened. In addition, tests performed on prototypes ensure that possible errors are detected and eliminated before the product is released to the market. This process contributes to reducing production costs and improving product quality. Our prototyping services help our customers optimize their design and production processes while bringing their ideas to life. We specialize in services such as FDM, SLS, SLA, Clay modeling, Foam modeling, Surface treatments, Laser applications, Pad printing.

Our mass production services provide cost-effective and efficient production solutions at high quality standards. Our production lines are equipped with industrial automation and robotic technologies, allowing us to effectively manage large-scale production projects. By adopting lean production principles in our production processes, we minimize waste and maximize production efficiency. Each production stage is supported by quality control processes and thus error-free products are obtained. Thanks to the flexibility of the production line, we can offer customized production solutions according to customer demands and product requirements. In addition, we act in accordance with sustainability principles by choosing environmentally friendly materials and energy-efficient technologies in production processes. Our mass production services meet the large-scale production needs of our customers and ensure that the products are delivered on time and at the desired quality.

Our testing services provide comprehensive solutions to measure the performance, durability and reliability of your products. In testing laboratories, products perform against various environmental conditions, mechanical loading and electrical stress is carefully examined. Environmental testing determines how products behave under conditions such as temperature, humidity, vibration, and impact. Mechanical tests evaluate the structural integrity and durability of products, while electrical tests measure the reliability and performance of circuits and components. Software testing optimizes the security, functionality and user experience of embedded systems and applications. We also carry out all necessary tests to ensure that your products comply with international standards and certification requirements. During the testing process, we obtain accurate and reliable results by using the latest testing equipment and methods. This process ensures that your product meets high quality standards and customer satisfaction before it is released to the market.

Remergen develops products for the aerospace industry that meet the highest standards and manages its own testing and analysis processes in compliance with DO-160. DO-160 enables Remergen to test the resilience of its aerospace electronics products against extreme temperatures, vibrations, humidity, and electromagnetic interference. Remergen's engineering team designs equipment that fully complies with DO-160 requirements, ensuring maximum reliability and safety. The company conducts in-house environmental tests to guarantee the performance of its products under various flight conditions. By adhering to the DO-160 standard, Remergen continuously improves its products to ensure the safe and long-term operation of aircraft systems.

Remergen internally manages hardware development processes in compliance with DO-254, producing highly reliable electronic hardware for the aerospace industry. DO-254 allows Remergen to adopt best practices in hardware design, ensuring safety in critical flight control systems. Remergen applies DO-254 verification and validation processes at every stage of hardware design for aerospace electronics, ensuring quality. Strict testing and audits conducted under DO-254 requirements ensure that Remergen’s products meet aerospace certification standards. By applying the DO-254 standard in its internal processes, Remergen ensures the safe and reliable operation of in-flight electronic hardware.

The painting and subsequent surface treatments we offer as Remergen Mechatronics offer comprehensive solutions designed to meet high quality standards in industrial production processes. These services aim to increase the durability and life of products by creating aesthetic and protective coatings on metal, plastic and other materials. Using high precision techniques and advanced equipment, we strive to achieve excellent results in all types of surface treatments. Subsequent surface treatments applied after painting ensure that the surfaces are further strengthened and the desired final appearance is achieved. These processes include techniques such as polishing, plating, etching, oxidation and anodization. Each process is customized according to the characteristics of the material and the customer's demands. For example, the anodization process ensures that aluminum surfaces are protected from oxidation and gain a decorative appearance. Polishing and coating processes increase the aesthetic value of the surfaces by giving them shine and smoothness.

Remergen Mechatronics' painting and subsequent surface treatments offer flexible and customizable services according to customer demands. Thanks to our modern painting booths, ovens and surface treatment equipment, we can provide a wide range of services, from large volume production to special projects. Each project goes through detailed quality controls and ensures excellent results. As a result, Remergen Mechatronics' painting and subsequent surface treatments help you make a difference in the market by increasing the aesthetic appearance and durability of your products. With high-quality surface treatments, we both protect your products and make them visually perfect, thus maximizing customer satisfaction.

The CNC part manufacturing services we offer as Remergen Mekatronik offer ideal solutions for projects requiring high precision, flexibility and quality. Using CNC (Computer Numerical Control) technology, we produce specially designed parts for the automotive, aerospace, medical, electronics and other industries. Our production facilities, equipped with high-precision machines and advanced software technologies, ensure that even the most complex and detailed parts are manufactured with perfect accuracy.

Our CNC machines operate with micron-level precision, producing parts that precisely match design requirements. This high level of accuracy ensures that parts fit together and systems operate smoothly. Each piece goes through strict quality control processes so that each production batch meets the same high standards. Our commitment to quality enables us to deliver results that exceed our customers' expectations.

Our CNC machines are equipped with the latest technologies and include various machining techniques such as 3-axis milling, 5-axis machining, turning, drilling and threading. This enables complex geometries and precise dimensions to be processed smoothly. Thanks to CAD/CAM software integration, processes from design to production are digitally optimized, which shortens production time and reduces costs.

Our CNC part manufacturing services provide fast and economical solutions to your rapid prototyping and low-volume production needs. At the same time, we support you with consistent quality and fast delivery times in your high-volume mass production demands. Our production processes are flexible and scalable according to your project requirements.

As a result, Remergen Mekatronik's CNC part manufacturing services provide precise, flexible and customizable solutions to the highest standards. With our advanced technology-based production capabilities, we turn your complex designs into reality and ensure the success of your projects. Whether prototyping or mass production, we are here to offer you the best result with our CNC manufacturing services.